ChinaBridge Mould

Tiama monitoring system optimises glass manufacturing

2025-02-26

Tiama has launched a monitoring system that automatically regulates mould temperatures for better glass production.

The Tiama Hot blank system provides precise, reliable data and closed-loop to control the blank moulds and plungers temperatures, ensuring enhanced efficiency and consistency.

It is equipped with a dedicated camera for each section of the IS machine.

This allows the system to measure the temperature of blank moulds and plungers with precision and reliability.

With up to three readings per half mould and one per plunger, the system delivers up to 14 temperature points per section for a double gob IS machines.

Temperature data is recorded at every cycle and displayed on the Tiama Hot blank interface.

This information can also be extracted for further analysis, through the Tiama Eco-System solution, helping manufacturers make informed decisions to optimise their processes.

Automatic regulation

The Tiama Hot blank employs closed-loop to automatically regulate mould temperatures.

By capturing precise data at every cycle, the system ensures consistent temperature management during day/night variations or seasonal changes.

The system maintains temperature stability within ±5°C of the setpoint and adjusts cooling times within predefined ranges, using the available cooling capacity efficiently.

By managing electrical signals from IS machine cooling valves, the system operates universally, independent of IS machine software and electronic.

Benefits

The Tiama Hot blank offers the following advantages:

  • Reliable and accurate temperatures measurements for all sections at each cycle.
  • Enhanced temperature stability, leading to fewer thermal defects and higher product quality.
  • Historical data trends that provide insights for process optimisation and troubleshooting.
  • Faster identification of air-cooling issues on the IS machine, reducing downtime and improving response times.

In addition, new features are currently in development thanks to a partnership with TME Engineering.

These will provide more data on the blank side, such as gob loading and safety monitoring.

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